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RETAIL SUPPLY CHAIN

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Above left and right: Centralised distribution created huge efficiencies when it comes to store deliveries

Shoprite, reliance on direct store           superstores, which focuses on lower-                           medium sizes in blue selling better than
delivery by individual manufacturers         LSM shoppers. A fourth Pick n Pay DC                           expected, we can act fast to replenish
can lead to trucks queuing for up to         is planned for Durban.                                         stores with those sizes. We get a higher
six hours to offload at a store. It also                                                                    stock clearance rate that way.”
requires a store to carry up to two            “We have come a long way in nine
months’ worth of stock.                      years and now have all but the smallest                          The approach adopted by TFG
                                             of our over 7 000 suppliers delivering                         demands a distribution solution
  It was a problem that effectively                                                                         capable of very fast reaction times.
prevented Pick n Pay from matching           ?                                                              It has outsourced this responsibility
Shoprite’s rapid expansion of its            Using a centralised                                            to RTT, a national logistics company
national store footprint. In particular,     distribution model                                             that also handles distribution for TFG
expansion into the fast-growing smaller      is vital to success                                            competitors Truworths, Cape Union
format convenience store sector was                                                                         Mart and Cotton On.
logistically out of the question for Pick n  into our DCs,” says Barnard. “But we
Pay, says Kobus Barnard, the retailer’s      are still far from being world class.”                           “If you can’t run full [delivery]
Supply Chain Divisional Director.                                                                           truck loads all the time, I believe
                                             CLOTHING RETAIL                                                outsourcing this operation is the best
  Pick n Pay woke up late, making its        CHALLENGES                                                     option,” Tucker tells the IMM Journal
first move into centralised distribution     Clothing retailers do not have to cope                         of Strategic Marketing.
with the opening of its Longmeadow DC        with the huge heavy-lift volumes that
in Johannesburg in June 2007. It was a       successful food retailing requires. But                          Nathaniel Ballakstein, Chief
move for which it was ill-prepared. “All     they do face other very real challenges.                       Executive Officer at RTT, takes up the
Longmeadow had by way of senior staff                                                                       story. “We operate something akin to
was a general manager and a financial          For TFG, not least is putting the right                      a bus schedule, moving stock from
manager,” says Barnard. “Pick n Pay          apparel products and sizes into each                           distribution centres to stores on a daily
also had very little expertise in the        of its 1 880 clothing stores across 15                         basis. We almost always have return
key area of demand planning. It was          brands. “We are in a continual battle to                       loads,” he says.
a scary situation.”                          get sizes and colours right,” says Jan
                                             Tucker TFG’s Head of Logistics.                                  However, the rapid response times
  A former Woolworths veteran of 22                                                                         needed in the clothing market require
years, Barnard joined Pick n Pay in 2007       One approach used by TFG is to                               flexibility and an acceptance that
and in 2008 was charged with putting its     hold back 30% of stock destined for                            sometimes you may need to operate
central distribution strategy on a sound     stores. “We react to sales volumes,”                           at less than 100% efficiency. “Optimal
footing. Since then, Pick n Pay DCs          explains Tucker. “For instance, if we find                     route planning is not always possible,”
have been opened in Cape Town and                                                                           observes Ballakstein. “Some deliveries
Port Elizabeth, plus a just-opened DC in                                                                    take priority, which means we must
Durban for its 208-store Boxer chain of                                                                     be prepared to handle a lot of smaller
                                                                                                            orders of less than a truck load.” >>

10 strategicmarketing October 2016 – January 2017
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